A Capsule Filling Machine is a vital tool.
It helps in pharma, supplements, and research.
But like all machines, it has issues.
Some are small.
Others stop production.
This article will explain the common problems.
It will also share how to fix them fast.
Using an Automatic Filling Machine can help avoid many errors.
Still, it’s important to know what to look out for.
1. Capsule Jamming
This is the most common issue.
It happens when capsules don’t move right.
They get stuck in the feeding tray.
This stops the whole machine.
Why does this happen?
Wrong capsule size.
Humidity.
Poor-quality capsules.
Even dust buildup.
How to fix:
- Check capsule size.
- Use high-quality capsules.
- Keep the Capsule Filling Machine clean.
- Store capsules in dry places.
An Automatic Filling Machine often has better feeding systems.
But it still needs maintenance.
2. Improper Capsule Separation
The capsule doesn’t open.
So, no filling happens.
This wastes time and materials.
It usually means bad vacuum pressure.
Or worn-out parts.
How to fix:
- Check the vacuum pump.
- Replace old suction cups.
- Make sure capsules are dry.
- Set the right pressure.
A good Automatic Filling Machine adjusts vacuum levels.
It helps reduce this issue.
3. Uneven Filling
Some capsules have more powder.
Others have less.
That’s a big problem.
Especially in medicine.
It affects dosage and safety.
Why does it happen?
Poor flow of powder.
Wrong tamping settings.
Wet or clumpy material.
How to fix:
- Use free-flowing powder.
- Keep powder dry.
- Set tamping pins correctly.
- Calibrate your Capsule Filling Machine.
Advanced Automatic Filling Machine models can weigh each fill.
That helps maintain accuracy.
4. Powder Leakage
Powder leaks from the capsules.
It spreads across the machine.
This can clog parts.
And cause product loss.
Main reasons?
Overfilling.
Poor capsule quality.
Bad alignment.
How to fix:
- Use the right amount of powder.
- Align capsules carefully.
- Use high-grade capsules.
- Clean the Capsule Filling Machine often.
Many Automatic Filling Machine models have dust suction.
This helps keep the area clean.
5. Misaligned Capsules
Capsules don’t fit into the molds.
They get crushed or left empty.
This happens if the capsule body is bent.
Or if the filling plate is dirty.
How to fix:
- Inspect capsules before loading.
- Clean the mold plate.
- Realign guide tracks.
An Automatic Filling Machine may have auto-alignment features.
But checking manually is still wise.
6. Machine Stops Mid-Cycle
The Capsule Filling Machine may suddenly stop.
This slows production.
It could be an electrical issue.
Or a software error.
Or overheating.
How to fix:
- Check power connections.
- Look at control panel errors.
- Let the machine cool down.
- Restart the Automatic Filling Machine.
Regular service avoids most shutdowns.
7. Incomplete Capsule Locking
Sometimes, filled capsules don’t close fully.
This makes them open during transport.
Or leak contents.
Why does it happen?
Capsule misfit.
Low pressure during locking.
Dirty locking station.
How to fix:
- Make sure capsule halves match.
- Adjust the locking pressure.
- Clean the locking section.
Modern Automatic Filling Machine units auto-check lock tightness.
This reduces human error.
8. High Rejection Rate
Too many capsules go to waste.
That means lost money.
It also shows poor machine setup.
Common causes?
Wrong capsule size.
Bad powder flow.
Faulty sensors.
How to fix:
- Use the correct size.
- Test powder before filling.
- Replace bad sensors.
Upgrading to a high-precision Automatic Filling Machine helps.
It improves quality control.
9. Noise and Vibration
The machine sounds too loud.
Or it shakes.
That’s not normal.
It may harm the machine or the operator.
How to fix:
- Check for loose screws.
- Make sure the table is level.
- Lubricate moving parts.
High-end Automatic Filling Machine units have quiet motors.
And balanced frames.
10. Software or Display Errors
Some Capsule Filling Machine models have touchscreens.
They may show error codes.
Or stop responding.
This is common in digital systems.
How to fix:
- Restart the machine.
- Update the software.
- Call technical support if needed.
A smart Automatic Filling Machine gives clear error messages.
That helps solve issues faster.
How to Prevent Problems
Prevention is better than fixing.
Follow these tips:
- Clean the machine daily.
- Use good quality capsules and powder.
- Check the parts often.
- Train your staff well.
- Follow the manual.
- Service the Capsule Filling Machine regularly.
If using an Automatic Filling Machine, learn its features.
That way, you can use it fully.
And avoid most problems.
A Capsule Filling Machine is very useful.
But it has common issues.
Capsule jams.
Poor filling.
Machine stops.
These problems can slow your work.
Or waste your product.
But now, you know how to fix them.
And how to avoid them.
Using an Automatic Filling Machine helps a lot.
It offers speed, accuracy, and fewer problems.
Keep your machine clean.
Use good materials.
Train your team.
That’s the best way to keep things running smooth.
Solve small issues early.
And enjoy top performance from your Capsule Filling Machine.
